Emulsification tank
Definition of emulsification tank:
The function of the emulsification tank is to dissolve one or more materials (water-soluble solid phase, liquid phase or jelly, etc.) in another liquid phase and hydrate it into a relatively stable emulsion. It is widely used for the emulsification and mixing of edible oils, powders, sugars and other raw materials. Some coatings and paints are also used for emulsification and dispersion, especially for some difficult-to-sol-like additives such as CMC and xanthan gum.
Use range:
The high-speed rotating shearing wheel and the static shearing wheel of the high-shear emulsifier are used to mix, emulsify and homogenize the mixed liquid and mixture in the tank fully and rapidly. Widely used in food (dairy) products, beverages, bioengineering, pharmaceuticals, fine chemicals, pigments and other industries, greatly improving production efficiency and material quality, especially for CMC, glues, powders and other additives that are difficult to melt. better result. The equipment structure can adopt a variety of structural forms such as single layer, with heat preservation, and with jacket (heating and cooling) according to the process requirements.
product advantages:
1. Online CIP cleaning, SIP sterilization (121℃/0.1MPa).
2. Designed in accordance with sanitary requirements, the structure design is highly humanized and easy to operate. Smooth transmission and low noise.
3. Appropriate diameter-to-height ratio design, energy saving, fast material mixing, high emulsification and homogenization efficiency.
4. The surface of the inner tank is mirror-polished (roughness Ra≤0.6μm); the openings of the inlet and outlet pipes, sight mirrors, manholes, etc. and the welding of the inner tank are all made of stretch flanging arc transition, smooth It is easy to clean and has no dead corners, ensuring the reliability and stability of the production process, and conforms to "cGMP" and other specifications.
technical parameter:
Nominal volume
1000L
Inner tank diameter (mm)
1000
Heat exchange area (m2)
1.5
Cutting power (kW)
5
Cutting speed (r/min)
2800
Working pressure (MPa)
Jacket: 0.08～0.6MPa, inner tank: normal pressure～0.5MPa
Working temperature (℃)
Jacket: <160℃, inner tank: <150℃
Equipment material
Inner tank body: stainless steel SUS304 or SUS316L; jacket SUS304 or Q235-B; exterior surface cylinder SUS304.
Container categories
According to the design pressure and medium characteristics, they are classified into atmospheric pressure vessels and first-class pressure vessels.
working principle:
The centrifugal high-speed emulsifying head can generate huge rotating suction when it is working, rotating and sucking down the material directly above the rotor, and then throwing it towards the stator at high speed. After high-speed shearing, collision and crushing between the rotor and stator, the material is collected to the outlet And squirting. At the same time, the anti-turbulence baffle at the bottom of the tank converts the rotational force into up and down tumbling force, so that the materials in the tank are evenly mixed.
Prevent the powder from accumulating on the liquid surface and achieve the purpose of hydration and emulsification. The equipment has an open-lid container that uses a mixer and a high-shear emulsifier to mix and emulsify, so that the materials can be completed at one time under continuous heating, with simple process and high efficiency.
The mixer can disperse, mix and emulsify the materials within a certain period of time to achieve the desired effect. The production process is all completed in a closed condition, and its technological requirements include recycling, emulsification, and homogenization at the same time to miniaturize the materials. Easy to discharge. The WRL homogenizing emulsifying machine can discharge the material by opening the valve and closing the valve at the same time, saving time and effort.
Precautions:
1. The safety lock prohibits accidentally opening the upper cover under vacuum.
2. If the upper cover and the container are not properly aligned and the airtightness is not enough, stop using it.
3. If the upper cover is not fully lifted, the dumping function is disabled.
4. When the upper cover is opened, the mixing and homogenizing motor and the vacuum pump are disabled.